how to connect cables to PAU box....

PAU Power Supply Box
(gray box)

Requires
either:

220 volt, single phase, 10 amp
dedicated  service to
power the PAU box
(all new units)

or

110 volt, 30 amp
dedicated  service to
power the PAU box
(no longer available)

App
All eddy current dynes

Description
Gray box

Function
contains 110vac to 90vdc variable converter.

Takes variable 0-5vdc and constant 110vac inputs and delivers variable 0-90vdc to eddy current brake on the dyno to control the load.

On dyno, at EC brake.

Use "Twistlock" type plug
to connect to wall
 power supply
 (cust. supplied)

how to wire PAU Box and EC brake for power...

Brake Power Supply Cable

App
All eddy current dynes

Description
Thick, black, 3 wire, rubber covered cable.

Aprox. 20 feet in length.

(Sometimes preinstalled)

0-90vdc wire diagram:   Connect as shown.

Green is the ground wire and is attached to the eddy current brake frame.

The other end of the 1/2" thick rubber insulated cable has a special 3 wire round connector and goes to the middle socket on the bottom of the large Gray PAU Power Supply Box.

Middle cable goes to
EC Brake

Smaller, black, round, 3 spade connector, 3/4" black rubber cable to eddy current brake power terminal strip as shown at left.

GREASE

EC Brake

App
All eddy current dynes

No need for now, but every December 31st and June 30, grease the brake.

Use only
Mobilith AW2 grease

how to connect load cell and speed sensor...

Load Cell and
integral cable assembly

App
all eddy current dynes

Warning
Do not drop the load cell or subject it to harsh shocks.

Note
The load cell cable will have extra length. Coil and store in dyne under brake cover, away from the EC brake.

1. There will be a dummy spacer in the load cell location (at the EC brake) during shipping. Remove it.
2. Install load cell, either side up, with supplied bolts, onto the torque arm.
3. Adjust eye length so that torque arm is level.
4. Loctite mounting bolt nuts. (located next to the eddy current brake)

5.Connect male screw-in connector on black speed sensor to female connector on the gray main harness.

how to set clearance on speed sensor...

clearance adjustment

Sensor / wheel clearance: .015" - .025" at closest point.
Loosen clamp and adjust.
By hand, rotate the drive roller and check
for minimum clearance at several points.

how to connect Speed Sensor cable...

Attaches to the gray "Siamesed" cable. One side of the siamesed cable is a larger,  25 pin connector that goes to the back of the "Black Box".
The other ends connect to the speed sensor and the load cell.

how to connect connect sensor cables and computer and Black Box together...

App
all EC and inertia dynes

how to wire fans for power...

App
all std fan packages

110 vac single phase wiring diagram, below


Click pic to view larger picture