pilot jets
Pilot jets (aka "slow jets") Keihin | ||||
21 series | OEM Honda CV carbs | |||
22 series | ||||
25 series | OEM Kaw CV carbs FCR "Flatslides" |
|||
26 series | OEM Honda dirt bikes w/ CV carbs + | |||
78 series | aka: "I can't find these damn jets anywhere!" |
98-02 Yamaha R6 00-01 Kawasaki zx9r KTM Adventure / SM 950 |
from #38 to #45 - Factory Pro is the only manufacturer of these optional pilot jets. |
Mikuni Pilot Jets | ||||
BS30/96 series | "the short ones with holes" - | |||
151067 non-emulsion version of the bs30/96 |
Commonly called: "The 30/96 pilots without the holes." | Duc's, Yamaha's and lots of others | ||
210 Series | "These pilots are measured on a different scale" | Used in: old 2 stroke apps and an ancient, few 4 strokes |
Don't interchange with the 30/96 or 151067's! The size scaling is different. | |
VM28/486-xx | long style | early CV carbs | ||
151067 | long and similar to VM28/486, but with a single ID groove around the circumference. | later style CV carbs |
pilot air jets
Mikuni Air Jets / also used as "Power Jets |
||||
5mm thread | ||||
N100.606-xx | 4mm thread | When you need a 4mm thread,
small diameter headed air or fuel jet - this is the usual jet of choice.
Air jets in most carbs and the power jets in TZ250 carbs and 90-92 gsxr750's with 38mm carbs |
emulsion tubes / needle jets
Emulsion Tubes, Mikuni, Hitachi and others:
Worn needle jet orifice
tech reference:
Identify emulsion
tubes and needle jets, Mikuni
Identify Yamaha Virago emulsion tubes and needle jets
Identify Honda VTR1000 emulsion tube / needle jet front and rear
Mikuni / Hitachi / Keihin "Emulsion" Tubes | |||
This is enough wear to cause problems. |
|||
Top Left side
- This is a picture of the needle jet area of
an emulsion tube from a stock 38mm CV Mikuni carb
as installed on Ducati, Yamaha TDM/TRX 850, YZF750, FZR1000, etc.. It has approximately ~5000 miles or 8000k usage on a Ducati or TDM 850 - WITH A STOCK Aluminum NEEDLE. Notice that the center hole is noticeably worn at the "V", the 12 o'clock position, which would be towards the engine, as installed in the carburetor. This causes 2 conditions. First, it allows more fuel to enter the carburetor, as in using a needle with a small base diameter AND the fuel that enters the carb - it enters in larger droplets, resulting in poor combustion. We carefully check needle jet condition on the vehicles when we create and install carb recalibration kits. If you install a kit and it is much too rich at low rpm, and lowering the fuel level 1mm doesn't fix it, check the needle jets for any wear - it's not uncommon. Additional: Eventually, in the 36mm horizontal mount and 38mm downdraft Mik's, the carb body plastic insert, where it holds and guides the slide from rattling back and forth, will wear out - allowing the slide to rattle and bang the needle fore and aft in the needle jet orifice - causing accelerated NJ wear. This wear is biased towards the lowered slide position - as in idle and low rpm areas - as in "in-town", "stop and go" driving. The gist of that is that you may only get 5,000 miles out of your needle jets in your VL / VS bike that you use for cruising 4th Street and hanging out at McDonalds - but your long distance , highway cruising buddy might get 25,000 miles before mileage deteriorates to 25mpg or worse. I haven't heard of anybody who has got the "60,000 miles" that some Tech Bulletin claims is normal with a stock needle...... I WILL change this if I ever find that person who made it to 60,000 miles on his/her VS / VL and has the original needle jets/emulsion tubes. Marc Slide Guide Wear: Example: The original needle jet lasted 5,000 miles in your usage. After replacing the worn emulsion tube / needle jet, they only lasted 3,000 miles or less. That's because the slide guide slot in the carb body is worn - not because of the emulsion tube or needle is bad. Even Suzuki knows that - even though their estimate of 60,000 mile life with a stock needle is based on perhaps a VL1500 or VS1400 run at high speed on a highway.
A "step" inside of the needle seat in the carb slide? US=USA |
|||
Factory produces stock replacement needle jets / emulsion tubes for Mikuni carburetors These Factory Pro Design "Mikuni style" needle jets are threaded for Genuine Mikuni or Factory Pro "M221 Series" main jets, but not dynojet. |
|||
Aprilia Pegaso 650 36mm CV ~2.5mm Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k $66 / 2pcs |
|
Ducati
M600, M750, M900 ~3.00mm Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100120k (nickel plated!) $74 / 2pcs |
|
Suzuki
gsx/gsf 1200 96-00 36mm CV ~2.5mm Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k $132 / 4pcs |
|
Suzuki
gsxr1100, 89-98 36mm CV ~2.5mm Ø(.0985-.0990) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k $132 / 4pcs |
|
Suzuki gsxr600, 92-93 only 36mm CV
~3.00mm Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k1221 $132 / 4 pcs |
|
Suzuki SV650 |
Send in for
repair / rebuild click here |
||
Suzuki gsx750, Katana 89-97 36mm CV
~3.00mm Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k1221 $132 / 4 pcs |
|
Suzuki
gsxr750, 88-89 ~3.00mm Ø (.1175 kit) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k1221 $132 / 4 pcs |
|
Suzuki
gsxr750, 88-92 ~3.00mm Ø (.1175 kit) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k1221 $132 // 4 pcs |
|
Suzuki
gsxr750, 93-95 ~2.5mm Ø (.0985-.0990) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k $132 / 4pcs |
|
Suzuki, rf600 Suzuki, rf900 yes, Mikuni used the same part in both size carbs.... Suz pn: |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100195k $132 / 4pcs |
|
Triumph 900 (with Mikuni carbs) 36mm CV ~2.5mm
Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102k 3pcs |
|
Triumph 1200 (with Mikuni carbs) 36mm CV ~2.5mm
Ø |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100102 $132 / 4pcs |
|
Yamaha
fzr400 (discontinued by Yamaha - only available from Factory Pro, as of July, 06) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100105k $132 / 4pcs |
|
Yamaha
fzr600, 89-99 USA (yam pn: 3EN-14141-90-00) |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100160k $132 / 4pcs |
|
Yamaha Yam pn: 3GM-14141-94-00
|
Factory Pro
nickel plated replacements in stock |
CRZ-EMU-100120k $112/4pcs |
|
Yamaha XV750 Hitachi |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-XV750 $76 / 2pcs |
|
Yamaha Yam pn: 3GM-14141-94-00 38mm CV |
Factory Pro nickel plated replacements in stock
|
CRZ-EMU-100120k $112/4pcs |
|
Yamaha Yam pn: 3GM-14141-94-00 Also same part used in Ducati 600, 750
and 900cc bikes. Fits every original Mikuni 38mm downdraft CV carb. |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100120k $74/ 2pcs |
|
Yamaha
XV1000 Hitachi |
Factory Pro nickel plated replacements in stock | CRZ-EMU-XV10/11 $72 / 2pcs |
|
Yamaha, fj1100,
84-85 84 Yam pn: 16H-14141-90-00 |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100112k $168 / 4pcs |
|
Yamaha, fj1200,
89-93 Yam pn: 50H-14941-92-00 |
Factory Pro nickel plated replacements in stock |
CRZ-EMU-100112k $168 / 4pcs |
needles
Keihin FCR Flatslide needles |
FCR and Smoothbores only | I got really tired of
trying to use the original Keihin numbering / profile codes, so I made
my own. Very nice if you have everything perfect at every throttle position except for 1/4 and only want to change that 1 thing! Flatslides are super easy to tune on the EC997 dynos and not easy on anything else for many different reasons. |
needle clips
needle shims
patented High Dispersal
Jet System HDJ available for licensing Easily retrofitable in many OEM Keihin, Mikuni and aftermarket carbs and simple to make minor modifications in manufacturing process to incorporate. Significantly better fuel atomization, runs without misfire at leaner fuel delivery rates, better power from the same amount of fuel, more consistent, smooth running, as verified on EC997 Low Inertia dyne FLUX value engine smoothness testing. I can explain that if you are not using that dyne system and cannot get that data. All what an MJN promised, but it can run cleanly at all rpms and, because it still used a tapered needle, is easy to tune properly. |
main jets
Main Jets |
STYLE | Slang.... | Where usually used | Notes |
"Keihin style" mfg by Factory Pro. Uses the same number size scale as original Keihin jets. |
393 Series (5x.75 thread) |
Commonly known as: "Small, round, slotted" |
used in original equipment CV carbs on Honda, Kawasaki, Keihin equipped Triumph and some Yamaha | Range: We make larger upper range and lower smaller range than usually available from importers: #50-#200 in 2.5 increments: #205 to #250 in 5 increments |
"Keihin style" mfg by Factory Pro. Uses the same number size scale as original Keihin jets. |
806 Series (6x1.00 thread) |
Commonly known as: "the big thread, round jets for the HD" |
Used only in original HD and some European 94-97 ZX9 carbs as far as I can see. | Range: larger upper range
#160 to #200 in 2.5 increments |
357 "Hex" Series |
Commonly called "Keihin Hex jets" | Used in most Keihin FCR's, Smoothbores and some dirt bikes. | OEM Keihin - in stock |
Mikuni Main Jets |
||||
N102221 | Commonly known as: "Small, round, slotted" Looks a lot like a Keihin 393 series jet, but the threads are slightly different |
Used in original equipment CV carbs on some Kawasaki, some Yamaha, Mikuni equipped Triumph | ||
N100604 | Commonly known as: "Large, round, slotted" |
Used in original equipment CV carbs on some Kawasaki, some Yamaha, Mikuni equipped Triumph | ||
N208099 | Commonly known as: "Those weird push-in jets that I can't find" |
Used in Ducati 600, 750,
900 w/ Mikuni's and TDM/TRX 850. Used in YZF750 in some countries, in some years. USA always used these jets in the yzf750. |
||
Hex Mains | Older dirt, TZ250, all to at least 02 |
main air jets
power jets
Mikuni Power Jets |
||||
N100.606-xx | Commonly called "What's a power jet?" | used in: TZ250, all to 02 gsxr750,90-92,all with 38 Mikuni carbs |
carb tools
Mikuni Needle Jets / Emulsion Tubes
UNDER CONSTRUCTION!!!!
Sponsored by Vintage Aircraft Company
Northern California's most unforgettable flying experience.
No experience required.