Shift STAR Installation pics ZX10
These are ROUGH and GENERAL and VERY abbreviated clues - NOT to be used without a genuine Kawasaki Service manual for proper assembly.
Tools, Partial list
5mm allen wrench
3/8" ratchet and socket set
1/2" air or electric impact wrench (for the clutch nut)
30mm 1/2" drive socket ( 1 3/16" in a pinch) (if 30mm is wrong, please email here with correct size.
external circlip pliers (90 degree bend is easiest) small / medium size pliers
Pliers, needle nose and regular hand tools
Genuine Kawasaki Service Manual
1. On the 10, you must remove the oil, exhaust system and the oil pan to remove the circlip that holds the shift shaft in.
2. You must remove the clutch assembly to get to the STAR and the detent arm.
(thanks David Isaac, Singapore for the pictures)
You've already removed the clutch assembly and removed the oil pan using your Kawasaki manual.
Remove the shift shaft circlip so you can pull the shift shaft out towards you. (you'll need to remove the shift lever from the left side of the bike, too)
(Note: this bike already has the kit installed)
Remove and replace the Factory Pro Shift STAR.
Remove and replace the Factory Pro Detent arm.
Installed STAR and ARM.
Reassemble stock shift shaft back into the engine. Replace the shift shaft circlip in the oil pan.
Replace shift lever.
Reassemble the clutch assembly, oil pan and add OIL as per Kawasaki Shop Manual.